Custom Aluminium Extrusion
Bespoke Solutions
Custom Aluminium Extrusion Services for Unique Applications
MAZ Engineering specializes in custom aluminium extrusion services, creating bespoke profiles tailored to your specific design requirements and application needs. When standard profiles don't meet your project specifications, our custom extrusion capabilities provide the perfect solution.
With advanced extrusion technology and engineering expertise, we transform your design concepts into high-quality, precision-engineered aluminium profiles that deliver optimal performance and functionality.
Our Process
Custom Extrusion Manufacturing Process
From concept to completion, our structured process ensures your custom aluminium profiles meet exact specifications and quality standards.
1. Design Consultation
Our engineering team collaborates with you to understand requirements, optimize design for manufacturability, and provide technical recommendations.
- Requirement analysis
- Design optimization
- Technical feasibility study
2. Die Design & Manufacturing
Custom extrusion dies are designed using CAD software and precision-manufactured to create your specific profile cross-section.
- CAD design
- CNC machining
- Heat treatment
- Quality inspection
3. Profile Extrusion
Aluminium billets are heated and forced through the custom die under high pressure to create continuous profiles of your desired shape.
- Billet heating
- Precision extrusion
- Quenching process
- Real-time monitoring
4. Post-Extrusion Processing
Extruded profiles undergo stretching, cutting, aging, and surface treatment to achieve final dimensions and properties.
- Stretching & straightening
- Precision cutting
- Artificial aging
- Surface treatment
5. Quality Control & Delivery
Every custom profile undergoes rigorous quality checks before packaging and delivery to ensure it meets your specifications.
- Dimensional inspection
- Mechanical testing
- Surface quality check
- Protective packaging
Technical Capabilities
Custom Extrusion Specifications
Our custom extrusion capabilities cover a wide range of specifications to meet diverse application requirements across various industries.
Precision Engineering
Tight dimensional tolerances maintained throughout the extrusion process to ensure perfect fit and functionality.
Design Flexibility
Ability to create complex cross-sections, multi-void profiles, and integrated features in single extrusion.
Technical Specifications
| Parameter | Capability |
|---|---|
| Extrusion Press Size | 800T - 2000T Capacity |
| Profile Circumcircle | Up to 250mm diameter |
| Minimum Wall Thickness | 0.8mm (depending on alloy) |
| Tolerance Standards | ISO 2768, DIN 17615 |
| Aluminium Alloys | 1060, 6060, 6061, 6063, 6082 |
| Temper Conditions | O, T4, T5, T6, T651 |
| Surface Finishes | Mill, Anodized, Powder Coated |
| Minimum Order Quantity | 500kg (varies by complexity) |
Our Expertise
Custom Extrusion Capabilities
We specialize in creating complex and specialized aluminium profiles for diverse applications across multiple industries.
Complex Geometries
Create profiles with intricate shapes, multiple chambers, and complex cross-sections that standard profiles cannot achieve.
Integrated Features
Design profiles with built-in grooves, slots, snap-fit connections, and mounting points to reduce assembly time and costs.
Thin-Wall Extrusions
Manufacture lightweight profiles with wall thicknesses as low as 0.8mm while maintaining structural integrity.
Thermal Management
Design and extrude specialized heat sink profiles with optimized fin configurations for efficient thermal dissipation.
Custom Extrusion Design Guidelines
Follow these design principles to optimize your custom aluminium profiles for manufacturability and performance.
Wall Thickness Consistency
Maintain uniform wall thickness throughout the profile to ensure consistent material flow and prevent defects.
Proper Radii & Fillets
Use generous radii on internal and external corners to improve strength and extrusion quality.
Tongue Ratio Consideration
Design tongues with adequate support to prevent bending or breaking during extrusion process.
Symmetrical Design
Prefer symmetrical cross-sections when possible to ensure balanced material flow and reduce die costs.
Get Your Custom Extrusion Quote
Follow these simple steps to receive a competitive quote for your custom aluminium profile requirements.
Submit Design
Provide your CAD drawings or design requirements
Technical Review
Our engineers review and optimize your design
Receive Quote
Get detailed pricing and lead time estimate
Approval & Production
Approve quote and we begin manufacturing
Ready to Create Your Custom Profile?
Contact our engineering team today for expert design consultation and competitive pricing on custom aluminium extrusion services.